Customer Background

PURPLELEC Corporation, an industrial manufacturing company, needs to deploy a real-time quality inspection system across 15 production lines. Their current manual inspection process has a defect escape rate of 8% and cannot keep up with the production speed of 2000 units per hour.

Challenges

• Deploy 45 TD001 AI vision modules with a custom deep learning model optimized for micro-defect detection.
• Each module processes 4K images at 30 FPS with sub-millisecond latency.

Solutions

Deploy 45 TD001 AI vision modules equipped with custom deep learning models optimized for micro-defect detection.

• Deploy: Deploy 45 TD001 modules across 15 production lines
• Camera: 90 4K industrial cameras
• Inference: 30 FPS at 4K resolution
• Latency: <0.8ms per frame
• Model: Custom YOLOv5 Variant
• Integration: Connects to MES/ERP systems

Achievements

• 99.7% defect detection accuracy
• 0.3% false positive rate
• Achieve ROI within 4 months
• Quality complaints reduced by 60%
• Real-time SPC Data Integration

Customer Reviews